ENERPAT Aluminum Flakes Briquetting Systems
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Product Overview
ENERPAT Aluminum Flakes Briquetting Systems: Your Comprehensive Solution
ENERPAT 's Aluminum Flakes Briquetting Systems are specifically engineered to process various forms of aluminum scrap – including stringy, bushy, or granular flakes – generated from machine tool cutting operations, compacting them into dense, manageable briquettes.
How Our Solution Works:
Our production lines employ a fully automated process to directly press aluminum flakes into compact briquettes. Critically, during the briquetting process, cutting oil is simultaneously separated from the solid briquette, ensuring the original material integrity is preserved. The recovered cutting oil can then be purified and reused, further enhancing cost savings and environmental responsibility. This innovative system not only drastically reduces the footprint of waste aluminum but also significantly increases its melting efficiency for higher resource utilization rates, all while ensuring smooth environmental audit approvals.
Tangible Value & Benefits:
Maximize Space & Minimize Transport: Our Aluminum Flakes Briquetting Systems achieve an impressive 10:1 compression ratio, dramatically saving storage space and reducing transportation costs.
Boost Recycling Value: Compressed aluminum briquettes command a significantly higher market price, increasing your revenue by an estimated 200 - 300 US Dollars/ton compared to loose flakes.
Recycle Cutting Oil: High-value cutting oil is purified and recirculated, substantially cutting down on processing costs by enabling its reuse.
Ensure Environmental Compliance: Our compact, drip-free briquettes eliminate messy fluid leaks, ensuring a clean operation that easily passes environmental inspections and avoids potential fines.
ENERPAT's Aluminum Flakes Briquetting Systems turn a waste problem into a profitable, sustainable solution for your business.
Applications
Core Equipment
Metal Chip Briquetting Press → Compacts metal chips into briquettes via hydraulic force. → Guillotine gate feeding system ensures high speed and efficiency. → Integrated residual coolant collection system | Chip Centrifugal Deoiler → Separates metal chips from oil via centrifugal force. → PLC & touchscreen control for adjustable drying cycles. → Achieves residual oil content below 5%. |
| Chip Shredder → Breaks tangled/wire-like chips into granular particles. → High-torque design enables stable operation, efficient shredding, and low noise. | AGV (Automated Guided Vehicle) → Enables automated loading/unloading with production line elevators. → Features high precision, maneuverability, and flexibility. |
Chip Compacting & Baling Machine → Hydraulically compresses loose scrap into dense bales for reduced volume and logistics costs. → High compaction force and rapid baling speed. | Coolant Filtration & Collection Tank → Filters cutting fluids/oils via dual-screen design for recycling. → Auto-pump activation at preset fluid levels. |
Core Advantages of ENERPAT Aluminum Flakes Briquetting Systems
Modular Design: Tailored & Efficient
| Our entire production line boasts a modular design, allowing for seamless integration of individual units that work together with high efficiency. This flexibility means you can customize your system configuration based on your specific production site and requirements, ensuring a perfect fit and greater peace of mind. |
Fully Automated: Safe, Efficient, and High-Capacity
| Experience maximum productivity with our fully automated setup, handling everything from feeding, shredding, and de-oiling to briquetting and discharge—all with minimal human intervention. Each system comes equipped with an independent hydraulic system and an automatic hydraulic feeding device, ensuring truly automated and efficient production. |
Smart Control: One-Touch Operation
Embrace a new era of intelligent control with our one-touch smart system. The entire chip processing line features Schneider (France) PLC and touchscreen automation control, providing real-time operational monitoring. Key intelligent features include:
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Eco-Friendly & Secure: Closed-Loop Operation
| Sustainability and reliability are built into every detail. Our system operates as a fully enclosed process from feeding to briquetting, preventing cutting fluid leakage and ensuring a clean work environment. The integrated waste liquid collection tank automatically filters and recycles cutting fluids, preventing secondary pollution. |
International Components: Stable & Reliable
| We build our systems with globally recognized, high-quality components for superior performance and minimal downtime. Our shredders feature Dillinger (Germany) imported blades and Siemens (Germany) motors. The briquetters incorporate hydraulic systems with Rexroth (Germany) hydraulic valves and ENPET (UK) hydraulic cylinders, guaranteeing stable and reliable operation. |
Successful Case
Model: BM-1090
Material: Aluminum Turnings
Model: BM-4015
Material: lron Shavings
Model: BM-1612
Material: Copper Chips
Model: BM-3014
Material: Aluminum Chips
Model: BM-1090
Material: Aluminum Chips
Model: BM-1090
Material: Aluminum Turnings