ENERPAT Hydraulic Metal Baler Machine for Fine Aluminum Burr

Product Video

Product Description

ENERPAT AMB-H Hydraulic Metal Baler Machine

ENERPAT's AMB-H Series Hydraulic Metal Baler Machine is a cutting-edge solution for compacting fine aluminum burr, scrap aluminum, and other light metal wastes. Unlike traditional door-cover balers, this hopper-style baler excels in processing light metal scraps, offering continuous feeding for uninterrupted operation. The baler utilizes hydraulic cold pressing technology to form high-density metal bales without the need for adhesives, preserving the metal's original properties. Its compact design and efficient operation make it ideal for a wide range of industries, including environmental protection, recycling, steelmaking, metal fabrication, electronics, and aluminum foil manufacturing.

Detailed Data & Features

Compression Force: Ranging from 100 to 500 tons, the baler can be customized to meet specific production needs.
Motor Power: From 30 to 185kW, ensuring optimal performance and energy efficiency.
l Bale Size: Adjustable from 250×250mm to 350×350mm, with the exact size depending on the model.
Continuous Feeding: The hopper design allows for continuous material input, enhancing productivity.
Hydraulic System: Drives the compression and ejection processes, ensuring smooth and efficient operation.
Automatic Ejection: Uses hydraulic cylinders to automatically push out the compacted bales through a small door.

Operating Principle

Material Conveying

Waste metal is fed into the baler's hopper via a conveyor belt for efficient and continuous material input.

Hydraulic Compression

The hydraulic system drives the pressing head to compress the waste metal into dense metal bales.

Automatic Ejection

Once compressed, the metal bales are automatically ejected by the ejection mechanism.

Composition and Structure

Applications

In the aluminum recycling industry, managing fine aluminum burr and scrap aluminum can be challenging due to their low density and high volume. These materials often occupy significant storage space and increase transportation costs. Moreover, during the smelting process, loose aluminum scraps can lead to inefficient melting and higher energy consumption. ENERPAT's Hydraulic Metal Baler Machine addresses these challenges by compacting aluminum scraps into high-density bales, reducing storage and transportation costs, and enhancing melting efficiency in furnaces. It is widely used in recycling centers, steelmaking plants, metal fabrication workshops, electronics manufacturers, and aluminum foil production facilities.

Product Details

Baler Structure

Choose the brand company and international standard Steel Plate.
Using plasma CNC machines to make steel plate for Welding process.
All steel parts are CO2 welded.
Using the method of flaw detection to detect the quality of welding.

Pressing Cylinder

Choose the brand company and international standard seamless steel pipe.
All piston rods are chrome plated.
Choose the British Hallite brand as the cylinder seal.

Power Pack

Power unit pumps are based on European standard.
All power units have 90 micron suction filters and 25 micron return filters as standard.
Pressure filters to 3 microns are optional and give our power units high cleanliness levels.
Hydraulic power unit suppliers offer a hydraulic circuit and parts list, Hydraulic products offer this as well as a full installation and maintenance manual.
Each power unit is supplied with a test certificate and CE approval documentation.

Open Feeding Hopper

Big feeding hopper, accept customized design.
Continous feeding, no need stop.

Air Conditioner Cooling System

Air Conditioner Cooling System installed on the hydraulic system.
Air Conditioner Cooling System supports machine 24/7 working.
Air Conditioner Cooling System with Test Certification and CE approved documents.

Electrical Control System

Factory assembled,wired tested.
Control wiring:minimum2.5.
SQ,nm,600/1000V pvc insulated copper.
conductor colour coded as per IEC standards.
Support touch screen control,PLC Schneider or Siemens brand.

Motor

Siemens brand.
Support 24 hours non-stop operation.
Secondary energy consumption motor is more environmentally friendly.
Explosion-proof motor can be installed.

Remote Control

Balers supports remote operation.
Remote operation ensures operator safety without dead ends.
Supports remote operation of 50-100 meters.

Technical Data Sheet

Model	AMB -H1075-100	AMB -H1075-250	AMB -H1510-160	AMB -H2014-250
Press Force (Tons)	100	250	160	250
Motor Power (KW)	30	22+22	37+15	37+37
Press Chamber (mm)	1000x750	1000x750	1500x1000	2000x1400
Bale Size (mm)	300x300	250x250	300x300	400x400
Capacity (Bales/h)	60	60	60	60
Operation Type	Automatic	Automatic	Automatic	Automatic

Successful Cases

Material:Aluminum Cans

Material:Metal Shavings

Material:Aluminum Scraps

Material:Tire Wire with Head