Indianapolis, IN: ENERPAT Battery Cathode Scrap Baler Installed

In the heart of Indianapolis, IN, a leading battery recycling facility recently upgraded its operations by installing an Aluminum Scrap Press Machine from ENERPAT, addressing one of the most pressing challenges in handling Battery Cathode Scrap. With the growing volume of battery waste and the complex composition of metals, efficiently compressing and managing aluminum foil scrap has become critical for operational efficiency, safety, and cost savings.

Customer Challenge: High-Volume Battery Cathode Scrap Management

The Indianapolis client specializes in recycling battery components, generating significant volumes of aluminum foil cathode scrap — approximately 2 tons per hour. While the facility had tested material densities and provided precise parameters, the challenge was finding a solution that could handle high-volume input while producing uniform, high-density bales suitable for storage and transport. UL certification and compliance with U.S. standards were non-negotiable requirements, and the client also sought flexibility for future expansion into a fully integrated Aluminum Foils Compression Palletizing Line.

ENERPAT Solution: AMB-H1075-250 Aluminum Scrap Press Machine

After careful consultation, ENERPAT recommended the AMB-H1075-250, a patented Battery Cathode Scrap Baler engineered for continuous feeding and efficient compression of light metal scrap. The machine's design features:

• Hydraulic Compression: Produces high-density bales without adhesives, preserving the metal's properties.

• Automated Operations: Full automation allows for minimal labor, with real-time monitoring through Siemens/Schneider PLC systems.

• Robust Construction: Modular, reinforced box structure ensures longevity and ease of maintenance.

• UL Certification & U.S. Compliance: Fully certified for safe installation and operation in American facilities.

The client opted for a single-unit setup initially, with the option to expand into a full line in the future. ENERPAT also coordinated on-site installation with U.S.-based engineers, ensuring seamless integration and immediate operational readiness.

Impact: Efficiency, Space Saving, and Safety

Since installation, the Aluminum Scrap Press Machine has delivered:

• High throughput: Efficiently compressing 2 tons/hour of battery cathode scrap into uniform 250×250 mm bales.

• Optimized storage: Significantly reduced warehouse footprint due to compact bale formation.

• Enhanced recycling yield: High-density bales improve furnace efficiency during remelting, lowering operational costs.

• Environmental safety: Minimizes material handling hazards and reduces potential contamination.

Industry Insight: Indianapolis Battery Scrap Landscape

Although specific annual production data for Battery Cathode Scrap in Indianapolis is not publicly available, the city is a hub for battery recycling and electronic waste processing. Metals in these scraps primarily include aluminum, cobalt, nickel, and manganese, with aluminum foil typically constituting the largest fraction. Key sources include:

• Battery Manufacturing – production byproducts from cathode foil processing.

• Battery Recycling Facilities – recovery from spent batteries.

• Electronic Waste Processing – extraction of aluminum foil from discarded electronics.

Industry trends suggest that efficiently managing aluminum scrap is critical for operational efficiency and environmental compliance. The deployment of Automatic Scrap Metal Baler for waste Aluminum not only addresses these challenges but also positions facilities for scalable growth.

Why ENERPAT?

ENERPAT's AMB-H series balers stand out for their:

• Durability & Reliability – modular, welded structures with long service life.

• Hydraulic Excellence – high-capacity, fast-acting hydraulic systems with precision compression.

• Intelligent Control – automated monitoring for seamless, 24/7 operation.

• Flexible Integration – supports expansion into full Aluminum Foils Compression Palletizing Line configurations.

• Proven Track Record – trusted by metal recyclers, battery processors, and electronics manufacturers globally.

The Indianapolis client’s feedback underscores the success of this solution. From installation to daily operation, the baler met and exceeded expectations, providing a practical, cost-effective, and future-proof approach to handling Battery Cathode Scrap.

Ready to streamline your battery scrap processing? Explore how ENERPAT’s Automatic Scrap Metal Baler for waste Aluminum and Aluminum Foils Compression Palletizing Line can transform your recycling operations. Contact us today to discuss a customized solution for your facility.