ENERPAT MSA-R1600 Tire Steel Wire Separator

Tire Steel Wire Separator Built for Performance

The ENERPAT MSA-R1600 Tire Steel Wire Separator is specially developed to process tire chips under 150 mm, including:

• Shredded truck and passenger car tires

• Tire crumb rubber with embedded steel

• Rubber blocks from primary tire shredders

• Industrial rubber scrap containing steel wire

Key Technical Advantages

• Steel wire recovery rate: up to 98–99%

• Steel separation purity: up to 98–99%

• Throughput capacity: up to 5 tons per hour

• Process flow: Grinding + Screening + Magnetic Separation

• Application stage: Mid-processing / steel liberation stage

This Tire Steel Wire Separator directly addresses common customer pain points such as low rubber purity, excessive equipment wear, frequent maintenance, and low recycling profitability.

Composition and Structure

Why Steel Wire Separation Is Critical in Tire Recycling

Waste tires contain a significant amount of embedded steel reinforcement. Without a dedicated Tire Steel Wire Separator:

• Rubber granules and powder suffer lower purity

• Granulators and mills experience accelerated wear or damage

• Maintenance costs and downtime increase

• Production efficiency and safety decline

• Recyclers lose the opportunity to recover valuable scrap steel

The ENERPAT MSA-R1600 solves these issues by delivering clean rubber output and recyclable steel, significantly improving the economics of tire recycling operations.

Industries & Applications

The ENERPAT MSA-R1600 Tire Steel Wire Separator is widely used in:

• Waste tire recycling plants

• Rubber granule and crumb rubber production lines

• Rubber powder and fine powder pre-treatment systems

• Environmental protection and resource recovery projects

• Large-scale integrated tire recycling lines

Its flexibility allows it to serve small recycling facilities as well as high-capacity industrial operations, making it suitable for a broad range of customers worldwide.

Get a Quote Today

Looking to improve rubber purity, recover valuable steel, and boost the efficiency of your tire recycling line?

Contact ENERPAT today to receive a customized solution and competitive quotation for the MSA-R1600 Tire Steel Wire Separator.

Our engineers are ready to support your project from design to installation.

1. Heavy-Duty Welded Housing

The machine features an ultra-high-strength welded steel housing engineered to withstand continuous impact and abrasion. Hinged hydraulic opening design for fast and safe maintenance Reinforced, pressure-resistant chamber structure Stable performance under long-term, high-load operation Built for demanding industrial recycling environments This robust design ensures reliability and extended service life even under harsh working conditions.

2. Forged Alloy Steel Cutting System

All cutting components are made from high-strength forged alloy steel and processed with advanced heat treatment technology. Exceptional resistance to impact loads High-hardness, wear-resistant cutting rollers Consistent operation with minimal vibration Long service life and enhanced operational safety The cutting system delivers stable performance while reducing downtime and replacement costs.

3. Siemens Motor & Belt Drive

Powered by a high-performance Siemens motor, the system adopts a precision-engineered belt and pulley transmission. Strong and efficient power transmission Belt-driven system absorbs shock and reduces vibration Lower operating noise compared to direct-drive systems Optimized speed control ensures high torque with reduced energy consumption This drive configuration improves both energy efficiency and mechanical reliability.

4. Precision Modular Screening System

The separator is equipped with a high-accuracy screening system to ensure consistent material sizing. Modular, detachable screen design for easy replacement Precisely controlled screen openings for efficient separation Hydraulic-assisted screen opening for quick maintenance Impact-resistant screen structure designed for high-speed rotor loads This system prevents clogging while maintaining high throughput and separation accuracy.

5. Intelligent PLC Control System

An advanced Siemens or Schneider PLC control platform delivers smart, automated operation. Intuitive touchscreen interface for easy monitoring and control Automatic forward and reverse rotation during overload conditions Automatic shutdown when material feed is insufficient Real-time parameter monitoring and adaptive material control Remote fault diagnostics and system protection This intelligent control system maximizes safety, efficiency, and operational stability.