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How to Choose the Right Aluminum Recycling Machine?

Views: 0     Author: ENERPAT     Publish Time: 2025-07-15      Origin: Site

How to Choose the Right Aluminum Recycling Machine?

In the realm of aluminum recycling and resource regeneration, selecting the appropriate aluminum recycling machine is crucial for enhancing recycling efficiency and reducing operational costs. Aluminum waste comes in various forms and sizes, such as lightweight aluminum shavings, aluminum profile offcuts, scrap car aluminum shells, and electronic aluminum scrap. Each type of waste demands specific performance characteristics from the recycling machine. This article provides a scientific guide to selecting the right aluminum shredding machine, aluminium baling machine, or even a complete aluminium recycling line, empowering enterprises to achieve efficient recycling and resource regeneration.

ENERPAT Scrap Aluminum Baler Manufacturer


Understanding Aluminum Waste Forms and Capacity Requirements

The first step in choosing an aluminum recycling machine is to assess the characteristics of the waste material (thickness, hardness, impurity content) and the desired production capacity. Here are seven mainstream aluminum shredding machines, each tailored to specific applications:


1. One-Shaft Shredders (Light/Heavy Duty)

One-Shaft Shredders (Light/Heavy Duty) Applicable Materials: Lightweight aluminum shavings, aluminum foil, cans, and aluminum packaging.

Performance Features:

  • Light-Duty: Motor power ranges from 18.5-75kW, with a processing capacity of 2-5 tons per hour, ideal for small to medium-sized recycling stations.

  • Heavy-Duty: Motor power ranges from 132×2-200×2kW, handling 8-15 tons per hour, suitable for shredding aluminum profiles and oil filters.

Case Study: A home appliance recycling company utilized a heavy-duty single-shaft shredder to process air conditioning aluminum foil, achieving a daily capacity of 120 tons with particle sizes controlled within 30mm.


2. Dual-Shaft Shredders

Applicable Materials: Car aluminum shells, aluminum furniture, and electronic aluminum scrap (e.g., circuit board aluminum brackets).

Performance Features:

  • Strong shearing force, with a shredding chamber length of 300-2600mm, capable of handling large-sized aluminum waste.

  • Screenless design, producing elongated output suitable for coarse shredding.

Case Study: An automobile dismantling plant employed a dual-shaft shredder to process scrap car aluminum shells, achieving a daily capacity of 80 tons with a purity exceeding 90%.

Dual-Shaft Shredders


3. Four-Shaft Shredders

Four-Shaft Shredders Applicable Materials: Lithium battery electrodes, power battery aluminum shells, and highly ductile aluminum scrap.

Performance Features:

  • 30% higher shearing force compared to dual-shaft shredders, enhancing shredding efficiency.

  • Customizable screens for precise particle size control, meeting fine sorting requirements.

Case Study: A resource regeneration company in the United States utilized a four-shaft shredder to process lithium battery electrodes, achieving a daily capacity of 50 tons with an impurity rate below 1%.


4. Horizontal Hammer Mill Shredders

Applicable Materials: New energy vehicle aluminum shells, aluminum radiators, and discarded small appliances.

Performance Features:

  • Hammer heads strike alternately, producing high-density and high-purity shredded material.

  • Host power ranges from 110-4410kW, with a processing capacity of 2-160 tons per hour.

Case Study: An aluminum recycling plant in Bangkok, Thailand, utilized a horizontal hammer mill shredder to process aluminum radiators, achieving a daily capacity of 100 tons with a purity exceeding 98%.

Horizontal Hammer Mill Shredders


5. Vertical Hammer Mill Shredders

Vertical Hammer Mill Shredders Applicable Materials: Electronic aluminum scrap (e.g., aluminum circuit boards, mobile phone cases) and lightweight aluminum shavings.

Performance Features:

  • Roller knife crushing cleans metal surfaces, facilitating sorting.

  • Compact design, occupying minimal space, ideal for limited-space scenarios.

Case Study: An electronic recycling company utilized a vertical hammer mill shredder to process scrap mobile phone cases, achieving a daily capacity of 30 tons with a 40% increase in sorting efficiency.


Hydraulic Dual-Shaft Shredders

Applicable Materials: High-hardness aluminum scrap (e.g., die-cast aluminum alloys, car engine aluminum cylinder blocks).

Performance Features:

  • Hydraulic drive, low speed (15-25rpm), and high torque (264-400kW dual motors).

  • Long tool life, suitable for high-intensity operations.

Case Study: An automobile parts company utilized a hydraulic dual-shaft shredder to process engine aluminum cylinder blocks, achieving a daily capacity of 60 tons with a tool life exceeding 20,000 tons of aluminum scrap.

Hydraulic Dual-Shaft Shredders


7. Compact Single-Shaft Shredders


 Compact Single-Shaft Shredders

Applicable Materials: Lightweight aluminum cans, aluminum foil offcuts, and small aluminum accessories.

Performance Features:

  • Power range of 7.5-37kW, with a processing capacity of 0.5-2 tons per hour.

  • Compact structure, ideal for small recycling points or laboratories.

Case Study: A small recycling station utilized a compact single-shaft shredder to process aluminum cans, achieving a daily capacity of 10 tons with a 50% increase in space utilization.



Customer Case Video




Aluminium Baling Machines: Enhancing Efficiency and Reducing Costs

In the metal processing and recycling industry, aluminium baling machines, also known as scrap aluminum balers, play a pivotal role. They effectively reduce the volume of scrap metal, improving storage and transportation efficiency while enhancing melting rates and reducing冶炼 (smelting) costs during re-melting. ENERPAT offers three premier aluminium baling machines tailored to diverse needs:


1. Three-Way Metal Baling Machine (TH Series)

Ideal for: High efficiency and production volume, suitable for steel mills and foundries.

Features:

  • Fully automatic three-way compression technology with three oil cylinders for rapid compression and high-density bale output.

  • Short cycle times and high device speeds, with maximum production capacities of 25.4 tons/hour for iron, 29 tons/hour for copper, and 18.8 tons/hour for aluminum.

Three-Way Metal Baling Machine (TH Series)


2. Hopper-Type Metal Baling Machine (AMB-H Series)

2. Hopper-Type Metal Baling Machine (AMB-H Series) Ideal for: Lightweight scrap metal processing, such as cans, aluminum foil, and metal shavings.

Features:

  • Patented design for continuous feeding, enhancing production efficiency.

  • Compact bales for easy loading and shipping, improving melting rates and reducing smelting costs.

  • Main cylinder compression forces ranging from 100-500 tons and motor powers from 30-185kW, catering to diverse customer needs.


3. Door-Cover Metal Baling Machine (AMB-L Series)

Ideal for: High-hardness, large-sized, and dense scrap metal materials.

Features:

  • Unique door-cover design for stability and durability, handling complex waste materials with ease.

  • Optional blades on the compression chamber and press plate edges for cutting long materials, simplifying the compression and baling process.

  • Main cylinder compression forces ranging from 100-1500 tons and motor powers from 30-300kW, meeting various high-intensity compression needs.

Door-Cover Metal Baling Machine (AMB-L Series)


In the Field: Customer Success


ENERPAT's Comprehensive Aluminum Recycling Solutions

Turnkey Aluminum Recycling Line


Urgency:

  • 20-year-old aluminum windows are entering replacement cycles, generating over 5 million tons of waste annually.

  • Improper disposal (landfilling/incineration) releases toxic substances (PA66+GF, rubber) into soil and air.

  • Manual dismantling is inefficient, leading to impurity mixing and reduced recycled aluminum quality.


ENERPAT Solution:

The Turnkey Aluminum Recycling Line integrates shredding, precise sorting, and reprocessing, achieving over 98% aluminum purity and recovering multiple materials (plastics, copper, zinc). With a capacity of 15 tons per hour, it transforms waste into high-value resources, supporting circular economy goals.

 Turnkey Aluminum Recycling Line


After-Sales Service and Technical Support

Choose a supplier offering full lifecycle services, including:

  • Device installation, debugging, and operation training.

  • Regular maintenance and spare parts supply.

  • 7×24-hour technical support for rapid fault response.


Conclusion

Selecting the right aluminum recycling machine is essential for enhancing production efficiency and reducing costs. ENERPAT's comprehensive range of aluminum shredding machines, aluminium baling machines, and complete aluminium recycling lines cater to diverse customer needs. We invite interested clients to contact us for tailored solutions and quotations, leveraging our expertise to drive your recycling operations towards greater success.


Call us today! +1(909)-996-3687

Email: info@enerpatrecycling.com


ENERPAT is the global company,our global HQ based in Los Angeles,United States.we have factory in England Germany and China. We focus on waste separator,shredder,baler ,shear and briquetter for various kinds of recycling waste from metal  to plastic. Enerpat Believe “Quality Changes The World”; Display the world’s highest quality; With our people-oriented belief.Choose enerpat means trust and reliable
 

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