Turning Manual Textile Sorting into Smart Automation in Nevada
In Las Vegas, Nevada, a respected family-owned recycling company has successfully upgraded its textile processing operation with the installation of the ENERPAT ES-A12024 AI Sorting Machine.
The company specializes in recycling services and environmental solutions across the Southwest United States and maintains partnerships with several large supermarket chains and Amazon distribution networks. As textile volumes continued to rise, they faced a critical operational question:
How can we scale efficiently without dramatically increasing labor costs?
The answer began with testing — and evolved into a long-term partnership.
![ENERPAT ES-A12024 AI Sorting Machine]( "ENERPAT ES-A12024 AI Sorting Machine")
Step One: Reducing Risk Before Building a Full Recycling Line
The customer's original plan was to invest in a complete ENERPAT Textile Waste Recycling Line, including shredding and automated sorting. However, the total capital investment required for a full system was substantial, and textile recycling requires real-world processing data to configure the most efficient layout.
Rather than committing immediately to a full-line purchase, the customer visited ENERPAT's U.S. warehouse to evaluate equipment under real operating conditions. During the visit, they observed bulk bales of post-consumer textiles — including plastic-bag-wrapped mixed garments — being processed live.
Impressed by the performance, they immediately purchased the in-stock MSB-E1200 Two Shaft Shredder and transported it directly to their Nevada facility.
![MSB-E1200 Two Shaft Shredder]( "MSB-E1200 Two Shaft Shredder")
Proven Performance: Three Months of Shredding Success
Over the next three months, the shredder delivered stable, high-torque processing for mixed fabrics, including:
Compared to a traditional Single Shaft Shredder, the dual-shaft configuration provided better handling of bulky, elastic, and tangled textiles.
The success of the shredding phase gave the customer confidence to move forward with automation at the sorting stage.
Upgrading to the ES-A12024 AI Sorting Machine
After validating shredding efficiency, the company placed a second order — this time for the ENERPAT ES-A12024 AI Sorting Machine.
Previously, textile color separation was performed manually. Labor-intensive sorting limited throughput and created inconsistencies in downstream fiber quality. With growing labor costs in Nevada and increasing processing volumes, manual sorting was no longer sustainable.
The installed AI Sorting Machine now performs high-speed, high-accuracy color separation using advanced vision recognition technology. The system identifies:
Color variations
Material appearance (new vs. used)
Surface characteristics
Brand markers and labeling
Size and structural differences
Operating at up to 9 tons per hour with accuracy rates reaching 95%, the AI Sorting Machine replaces 8–10 manual sorting workers while improving consistency and output value.
For facilities seeking scalable automation, ENERPAT's AI Sorting Robot platform can be configured for textiles, plastics, mixed paper, MSW, C&D waste, and even medical waste applications.
After two days of commissioning and on-site testing by ENERPAT’s U.S. engineering team, the system entered full operation. The client reported immediate improvements in efficiency and product uniformity.
Today, the Las Vegas installation serves as a regional reference site for prospective customers.
![AI Sorting Machine]( "AI Sorting Machine")
Why Las Vegas Is a Strategic Market for AI Sorting Machine Deployment
1. The U.S. Textile Waste Challenge
According to the U.S. Environmental Protection Agency (EPA), the United States generates approximately 17 million tons of textile waste annually, representing nearly 6% of total municipal solid waste. Less than 15% is currently recycled.
This gap represents a significant opportunity for intelligent automation solutions such as the AI Sorting Machine.
2. Hospitality-Driven Textile Volume in Las Vegas
Las Vegas is one of the largest tourism and hospitality markets in North America. Textile waste is generated continuously from:
Hotels and resorts (linens, towels, robes)
Convention centers
Restaurants and catering services
Healthcare facilities
Retail and e-commerce returns
Residential textile disposal
Clark County sends large volumes of solid waste to Apex Regional Landfill, one of the largest landfill sites in the United States. As landfill capacity and environmental concerns grow, diversion strategies become increasingly important.
Automated sorting systems like the AI Sorting Machine directly support landfill reduction and material recovery goals.
3. Nevada's Recycling Policy Direction
Nevada has established a statewide recycling target of 25%. While textile-specific mandates are still developing, broader waste diversion initiatives and sustainability programs led by the Nevada Division of Environmental Protection (NDEP) are encouraging private-sector investment in recycling technology.
As regulatory pressure increases and corporate sustainability reporting becomes more important — particularly for retailers and Amazon-linked supply chains — advanced systems such as a textile shredding machine combined with AI-based sorting are becoming essential infrastructure.
![AI Sorting Machine]( "AI Sorting Machine")
Customer Benefits: Measurable Operational Gains
From the client's perspective, the investment delivered:
✔ Reduced labor costs
✔ Improved sorting accuracy
✔ Increased resale value of color-separated fiber
✔ Greater processing stability
✔ Scalable integration potential
The modular approach — starting with shredding and expanding to automated sorting — minimized financial risk while maximizing performance validation.
The customer has already expressed interest in expanding with additional integrated equipment to further enhance their ENERPAT Textile Waste Recycling Line.
Beyond Textiles: Multi-Material Capabilities
Although installed for textile color separation, the AI Sorting Machine platform is adaptable to:
Plastic bottle sorting (including 3A-grade PET)
This flexibility protects investment value and future-proofs recycling operations.
A Growing Demand for AI Sorting Machines in Nevada
With:
Rising labor costs
Increasing textile consumption
Growing sustainability expectations
Expanding landfill pressure
the demand for AI Sorting Machine installations across Nevada is expected to grow steadily in the coming years.
Early adopters — like this Las Vegas recycler — are positioning themselves ahead of regulatory changes and market competition.
Visit Our Nevada Demonstration Site
The Las Vegas installation is now one of ENERPAT's benchmark reference facilities in the United States. Qualified recycling professionals are welcome to schedule a visit to observe the AI Sorting Machine in live operation.
About ENERPAT
ENERPAT is a global manufacturer of advanced recycling equipment, providing shredding, baling, and intelligent sorting systems worldwide. With local U.S. warehouse inventory and engineering support, we ensure fast delivery and reliable service.
If you are evaluating an AI Sorting Machine or planning a complete textile recycling solution, contact ENERPAT today to discuss your project requirements.
Call us today! +1(909)-996-3687
Email: info@enerpatrecycling.com
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