ENERPAT Two Ram Can Baling Machine

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ENERPAT Two Ram Can Baling Machine
Also known as an aluminum can baler, UBC baler machine, aluminum can press machine, tin can baler, etc.

If you’re processing large volumes of empty aluminum cans—from beverage distributors, MRFs, redemption centers, or recycling depots—you’ve likely faced the same issue: loose cans quickly overwhelm your space. Lightweight yet bulky, they’re difficult to stack, occupy valuable floor area, and significantly drive up transportation costs per ton. As volumes increase, these inefficiencies can quickly erode profitability.

The ENERPAT Two Ram Can Baling Machine is purpose-built to solve these challenges at scale. Its dual-ram compression system delivers powerful, consistent force (148-ton main ram, 88-ton pusher ram, and 43-ton door lock), efficiently compacting UBCs into dense, uniform bales with densities up to 700 kg/m³. By reducing volume by as much as 90%, it enables higher payloads per truck and more efficient logistics. Optimized ram movement minimizes spring-back, ensuring bales stay tight, stable, and easy to stack or transport. With fully automatic operation, the machine supports continuous, high-throughput processing with minimal labor—making it an ideal solution for can recycling centers, buyback operations, and large-scale aluminum recovery facilities.

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Video

Challenges & Solutions

Product Details

Technical Specifications

Design Concept

Watch the ENERPAT Two Ram Can Baling Machine in action.

Key Challenges & ENERPAT Solutions

In aluminum can recycling operations, inefficiencies rarely stem from a single issue. Instead, they arise from a combination of high transport costs, inconsistent bale quality, equipment downtime, and increasing labor pressure. As throughput grows, these challenges directly impact productivity and erode profit margins.
The ENERPAT Two Ram Can Baling Machine is engineered to address these real-world issues through optimized bale density, structural stability, automation, and long-term reliability.

Challenge: High Freight Costs Eat Into Profits
Loose aluminum cans occupy large volumes but contribute very little weight—meaning you’re effectively paying to transport air. Low-density UBCs fill truck space quickly while leaving payload capacity underutilized, resulting in more trips, higher logistics costs, and reduced profitability.

ENERPAT Solution: Up to 90% Volume Reduction, 30–50% Lower Transport Costs
Powered by a 148-ton main ram and 88-ton side ram, the ENERPAT Two Ram Can Baling Machine compresses loose cans into dense, high-quality bales (up to 700 kg/m³). This dramatically increases load efficiency per truck, reduces the number of shipments, and cuts overall transport costs by 30–50%.
Challenge: Loose or Spring-Back Bales Get Rejected or Discounted
Due to the natural elasticity of aluminum cans, poorly compressed bales often expand after formation. This leads to low-density, unstable bales that fail to meet smelter standards—resulting in price reductions or outright rejection.

ENERPAT Solution: High-Density, Anti-Spring-Back Bales That Meet Smelter Standards
The dual-ram, anti-spring-back design ensures tight, stable bale formation that maintains its shape over time. This delivers consistent, furnace-grade density, improves melting efficiency, and helps secure better resale value.
Challenge: Frequent Breakdowns Disrupt Production
Unreliable machines can quickly become a bottleneck. Issues like hydraulic instability, oil leakage, and weak structural design in conventional balers lead to frequent downtime, increased maintenance costs, and lost production time.

ENERPAT Solution: Premium Components and Heavy-Duty Build for 24/7 Operation
Built with high-quality components—including Siemens motors, Halite sealing systems, and Schneider electrics—the ENERPAT baler is designed for durability. Its reinforced welded chamber structure ensures long-term strength, supporting continuous multi-shift operation with minimal interruptions.
Challenge: Material Jams Cause Costly Delays
Loose cans, especially when mixed with tabs or contaminants, can easily cause blockages in feeding or compression areas. Frequent jams require manual intervention, reducing efficiency and increasing safety risks.

ENERPAT Solution: Anti-Jam Design with Independent Dual-Ram System
A sealed compression chamber prevents material from entering sensitive areas, while the independent dual-ram system minimizes the risk of blockage. Coordinated ram movement also reduces pressure spikes, protecting components and ensuring smoother operation.
Challenge: Low Efficiency and High Labor Dependence
Manual or semi-automatic balers require constant operator involvement, leading to idle time between cycles and limiting throughput. At the same time, labor shortages and rising wages further increase operational pressure.

ENERPAT Solution: Fully Automatic PLC Control for Continuous Operation
Equipped with a Siemens PLC system, the machine enables fully automated, continuous processing with minimal manual input. Dual-ram coordination enhances cycle efficiency, while the intuitive touchscreen interface allows quick parameter adjustments for different can types—reducing operator dependency.
Challenge: Long Downtime Waiting for Spare Parts
When critical components fail, delays in sourcing replacement parts can halt production for days, leading to lost revenue and operational disruptions.

ENERPAT Solution: Global Spare Parts Support with Fast Response
ENERPAT offers a global spare parts network with key components readily available for rapid dispatch. Whether for standard aluminum can balers or high-capacity UBC systems, fast replacement ensures minimal downtime and keeps your operation running smoothly.

Material Testing

Built for cans. Designed for density. Engineered for UBC.

With powerful twin-ram pressing force, this ENERPAT two-ram can baling machine turns loose aluminum UBCs into uniform, high-density bales — cutting handling costs by up to 90% and maximizing throughput for your can recycling line. Let’s optimize your can processing operation.

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Product Details

Heavy-Duty Frame – Built for Long-Term Reliability

he Two Ram Can Baling Machine features a reinforced structural frame engineered for continuous, heavy-duty use. Wear-resistant, replaceable liners protect high-contact zones from abrasion caused by sharp or irregular scrap. This robust design reduces structural wear, extends machine lifespan, and minimizes unexpected downtime—ideal for demanding aluminum can baler applications.
Twin-Ram Power – High-Force, Stable Compression

Equipped with a dual-ram hydraulic system, the machine delivers up to 148 tons of main ram force, supported by 88 tons of pusher force and 43 tons of door locking force. This synchronized compression effectively minimizes spring-back, producing dense, uniform bales that are easy to stack, transport, and meet the standards expected from a high-performance UBC baler machine.
Smart PLC Control – Efficient One-Touch Operation

A Siemens PLC system paired with a 10-inch touchscreen HMI enables fully automated control. Pre-configured modes allow quick adjustment for different materials, whether you’re using an aluminum can press machine or processing mixed can streams. Operators can run complete cycles with a single touch, while built-in diagnostics enhance safety and operational stability.
Fast Hydraulic System – High Output, Lower Energy Consumption

The optimized hydraulic design supports fast cycle times of ≤15 seconds (no load), improving throughput without sacrificing performance. High-flow components and load-sensitive control reduce energy usage, making this tin can baler a cost-efficient solution for large-scale operations focused on both productivity and energy savings.
Automatic Baling & Discharge – Continuous, Low-Labor Operation

Once the target density is achieved, the system automatically completes strapping and bale discharge without manual input. Flexible left or right discharge options allow easy integration into existing lines. From feeding to final ejection, the Two Ram Can Baling Machine operates in a continuous flow, reducing labor requirements while maximizing efficiency.

Technical Specifications

Two Ram Can Baling Machine

Model	Two-Ram Baler
Hopper Size (in)	79 × 59
Bale Opening Size (in)	71 × 59
Bale Size (in)	62 × 47 × 31
Cycle Time	≤15 seconds (empty)
Hydraulic Pressure (psi)	4061
Motor Power (hp)	73.8
Dimensions (in)	295 × 192 × 128
Main Ram Force (US tons)	163
Pusher Ram Force (US tons)	97
Door Lock Force (US tons)	47

Design Concept & Product Story

You don’t start by looking for a Two Ram Can Baling Machine. You start with a problem—empty aluminum cans piling up faster than they can be handled, storage space shrinking week by week, and trucks leaving your yard underloaded because the bales won’t hold their shape. What should be a simple UBC flow quickly turns into rising transport costs and constant operational pressure.

That’s exactly the reality the ENERPAT Two Ram Can Baling Machine was designed around. Not as a generic aluminum can press machine, but as a response to unstable material flow, spring-back from lightweight cans, and the need for continuous, high-volume operation. Dual-ram compression, anti-spring-back force control, and a rigid welded frame all come together to turn unpredictable UBCs into stable, high-density output.

In daily operation, it becomes more than just a tin can baler—it becomes the core of your can recycling line. With automated control and consistent bale formation, it helps transform loose aluminum cans into compact, smelter-ready bales, improving truck loading efficiency, reducing freight cost per ton, and keeping production stable shift after shift.

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Customer Sites

Ready to turn bulky cans into high-density aluminum bales?

Join recycling centers and can processors that cut freight costs, improve scrap value, and run cleaner, more efficient operations. Get your ENERPAT Two-Ram Can Baler quote or request an on-site engineering consultation.

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Why Choose Us

Global Installation & Support

We provide overseas installation guidance, on-site commissioning, and operator training to ensure your ENERPAT Two-Ram Can Baling Machine runs smoothly from day one. Our global service team also supports fast spare parts supply and responsive technical assistance for UBC baler operations.
Patented Twin-Ram Technology

ENERPAT patented twin-ram system delivers optimized compression with strong anti-spring-back performance. It ensures elastic aluminum cans and UBCs are tightly compacted into dense, smelter-ready bales that maintain their shape and maximize payload per truck.
CE Certified Quality

All ENERPAT Two-Ram Can Balers are CE certified and manufactured under ISO standards. Key components such as Siemens PLC, Schneider electrics, and Hallite hydraulic seals (5-year warranty) ensure safe, reliable, 24/7 operation for high-volume aluminum can recycling.
Flexible Line Integration

The ENERPAT two-ram can baler integrates easily into complete can recycling systems. It can connect with can shredders, conveyors, de-tinners, and weighing systems, enabling a customized UBC processing line that fits your facility's workflow.

FAQ

Q1: What bale density can I achieve? Will mills accept it?

This is a key concern for can recyclers. Loose or low-density UBC bales often increase transport costs and risk rejection or price deductions from smelters. With the ENERPAT Two Ram Can Baling Machine, aluminum cans are compacted into uniform, high-density bales of up to 700 kg/m³—well within typical mill requirements. The dual-ram compression system reduces spring-back and keeps bales tight and stable, improving melting efficiency and market value.
Q2: How do I choose the right baler size or tonnage?

Selection depends on your daily throughput and bale output target. For small to medium recycling operations (5–10 tons/day), a 100–150 ton main ram model is generally sufficient. For high-volume facilities (20+ tons/day), the ENERPAT two ram can baling machine with 148-ton main ram and 88-ton side ram is recommended. Bale weight, floor space, and automation level (manual vs. auto strapping) should also be considered when selecting an aluminum can press machine or UBC baler machine.
Q3: How do you prevent spring-back in aluminum cans?

Aluminum UBCs naturally expand after compression, which can lead to loose bales. The ENERPAT system uses a dual-ram compression sequence—primary pressing followed by secondary side ram consolidation and a holding cycle—to lock material density. This multi-stage compression minimizes elastic rebound, ensuring stable, stackable bales compared to conventional tin can balers.
Q4: Is the machine difficult to maintain? Will it leak oil?

The machine is designed for low-maintenance operation with a sealed hydraulic system. It uses high-quality Hallite seals and precision-machined cylinders to reduce leakage risk. Routine maintenance mainly involves oil checks, filter replacement, and wear plate inspection, all of which are easily accessible. With proper operation, downtime and oil leakage are minimal.
Q5: Do you provide installation and after-sales support?

Yes. We provide remote installation guidance, commissioning support, and operator training for every unit. A global spare parts network ensures fast delivery of critical components such as PLC modules, valves, and seals. Remote diagnostics and technical support are also available to ensure stable long-term operation of your aluminum can baler.
Q6: Is the baler fully automatic? How many operators are needed?

Yes. The ENERPAT two ram can baling machine uses a Siemens PLC system for fully automatic cycling. Once parameters are set, the machine runs continuously with minimal manual input. Typically, one operator is sufficient for feeding and monitoring. With conveyor and optional auto-strapping integration, labor requirements can be reduced further compared to manual baling systems.
Q7: How much can I save on transportation costs?

By reducing loose can volume by up to 85–90%, bale density increases significantly, allowing far more material per truckload. This reduces the number of shipments required and improves logistics efficiency. For mid-scale operations, savings from reduced freight and improved load density can be substantial, with payback often achieved within 6–12 months depending on local transport rates and aluminum can baler price.
Q8: Can the baler handle mixed or contaminated scrap?

The machine is designed primarily for UBCs but can tolerate minor contamination such as labels, moisture, and small non-metal residues without affecting operation. However, heavy contaminants like stones, glass, or large steel parts should be removed to maintain bale quality and protect wear components. A basic pre-sorting step is recommended for optimal performance.
Q9: What is the typical ROI for a scrap metal baler?

ROI varies by throughput and logistics costs, but most users recover investment within 6–18 months. Savings come from reduced freight costs and improved bale pricing due to higher density. For example, mid-volume UBC processors often achieve consistent monthly savings from both transport optimization and improved selling price of compacted bales produced by a tin can baler.
Q10: Can this machine be integrated into a full recycling line?

Yes. The ENERPAT two ram can baling machine is designed for system integration. It can connect upstream with conveyors, shredders, or sorting systems, and downstream with strapping, weighing, and stacking equipment. This makes it suitable for both standalone use and fully automated UBC recycling lines.