Electronic Recycling Solution | 6-10 T/H E-Waste Processing

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ENERPAT Electronic Recycling Solution

As a professional Electronic Recycling Solution, the ENERPAT Small Appliance Recycling Line is designed to process a wide range of low-power and compact waste household electronics commonly found in recycling streams.

Typical materials include kitchen appliances such as rice cookers, microwave ovens, juicers, electric kettles, coffee machines, and compact dishwashers; home cleaning appliances including vacuum cleaners, robotic vacuums, air purifiers, and electric irons; personal care electronics such as hair dryers, electric toothbrushes, beauty devices, and electric shavers; as well as everyday household appliances like space heaters, electric fans, electric blankets, and mosquito swatters.

The system delivers a stable processing capacity of 6–10 tons per hour, with output particle size controlled below 100 mm. Through advanced shredding and multi-stage separation technologies, the line achieves ≥99% ferrous metal purity, ≥97% non-ferrous metal recovery, and ≥97% plastic sorting efficiency, maximizing the recovery of valuable materials such as steel, copper, aluminum, plastics, and printed circuit boards.

6–10 T/H Electronic Recycling solution

A Scalable System for Standardized Processing of Mixed Small Appliances

Core Advantages
Tailored for Modern Small Appliance Recycling Operations

Flexible Phased Investment
Start small and scale your recycling system as your business grows
The ENERPAT 6-10t/h Electronic Recycling solution adopts a modular integrated architecture, allowing recyclers to invest step by step rather than purchasing the entire system at once.
Customers can begin with core shredding equipment for volume reduction, and later expand the line by adding sorting modules, exhaust gas treatment, or plastic washing systems as processing demand increases. This phased investment model helps control capital expenditure while maximizing long-term return on investment.

Stand-Alone Equipment Deployment
Independent machines for flexible operational setup
Key equipment including the dual-shaft shredder, vertical hammer mill, magnetic separator, and eddy current separator can operate as independent units.
This allows recycling facilities to quickly establish a basic small appliance processing operation with minimal investment, while maintaining the flexibility to integrate these machines into a complete automated recycling line in the future.

Three-Stage System Architecture
Build the recycling process based on your operational goals
The recycling system is designed around three functional processing stages, allowing customers to configure the plant according to their processing objectives and budget.
1）Pre-treatment & Dismantling Stage – Manual dismantling platforms remove batteries and high-value components while preparing large appliances for shredding.
2）Shredding Stage – Dual-shaft shredders and vertical hammer crushers reduce appliances into controlled particle sizes for downstream separation.
3）Sorting Stage – Multi-stage separation technologies recover valuable materials including ferrous metals, non-ferrous metals, plastics, and circuit boards.
This flexible structure allows recyclers to select only the required stages initially and expand the system over time.

Environmentally Responsible Processing
Integrated dust and exhaust gas control for compliant operation
Environmental protection is integrated throughout the entire processing line. The dismantling and shredding sections operate under negative pressure air collection, with exhaust gases treated through dust collectors and activated carbon adsorption systems before discharge.
The dust removal system combines cyclone separation and pulse cartridge filtration, achieving emission dust concentrations ≤10 mg/m³, ensuring clean production and compliance with environmental regulations.

Material Testing

Modular, Scalable, and End-to-End
An Integrated Recycling System for Mixed Small Household Appliances

Core Equipment

Dual-Shaft Shredder

Primary pre-shredding unit for bulky, metal-rich small appliances. With an effective shredding width of 1800 mm, it reduces material size and prepares feedstock for downstream crushing.

Vertical Hammer Mill

Fine crushing unit designed to reduce pre-shredded materials or small appliances to ≤100 mm output size, with a 2000 × 2000 mm chamber supporting the 6–10 T/H line capacity.

Vibrating Screen

304+Q235B vibrating screen, 1200mm wide, 3-8mm amplitude, evenly feeds crushed material to magnetic separation ensuring stable feed

Magnetic Separator

High-strength magnetic separation system with 3000 Gauss intensity, efficiently removing ferrous metals from shredded material while protecting downstream sorting equipment.

Rotary Trommel Screen

Particle size classification unit with Φ6 / 40 / 90 mm screen openings, separating fines, oversized materials, and qualified fractions for optimized downstream sorting efficiency.

Z-Type Air Separator

Density-based air separation system designed to remove light materials such as foam, fibers, and dust before further precision sorting.

Eddy Current Separator

Core non-ferrous metal separation equipment with 3600–5000 Gauss magnetic field and 1500 mm sorting width, achieving ≥97% recovery of non-ferrous metals.

Dust Collection System

Integrated dust and exhaust treatment system with 20,000 and 80,000 m³/h airflow capacity, combining cyclone and pulse filtration to achieve ≤10 mg/m³ emission concentration.

X-Ray Sorting Machine

Density-based material separation system used to further refine non-ferrous metals, enabling precise copper and aluminum separation for improved material purity.

Electrical Control System

Central PLC-based control system enabling automated equipment coordination, real-time monitoring, and safety interlock protection for stable and intelligent plant operation.

Stand-Alone Core Shredding Equipment

Core crushing machines optimized for small appliance recycling — stable, efficient, and ready for independent operation

Dual-Shaft Shredder

A cost-effective entry-level shredding solution designed for large and metal-rich small appliances. With a total installed power of 182.25 kW, the machine features shafts and cutters made from 42CrMo high-alloy steel, delivering excellent wear resistance and durability. It quickly reduces bulky appliances into uniform material for downstream processing, making it an ideal choice for recyclers seeking reliable volume reduction with a stand-alone machine.

Key Highlights
Cost-Effective | Stand-Alone Operation | Wear-Resistant Design | Ideal for Bulky Small Appliances

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Vertical Hammer Mill

The primary fine-crushing unit for the recycling line, equipped with dual 250 kW drive motors for high throughput and stable performance. Critical components such as hammers and cutting tools are manufactured from cast manganese steel, ensuring durability under heavy-duty operation. The machine can process small appliances directly or further refine pre-shredded material, producing a controlled output size of ≤100 mm. It perfectly supports the 6–10 T/H system capacity while also functioning as an independent crushing solution.

Key Highlights
High Throughput | Stand-Alone Operation | Precise Particle Size | Core Crushing Unit for Recycling Lines

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Why Choose Us

Customized Modular Integration

6-10 t/h standardized modular design, supporting stepwise expansion from single shredder to full Electronic Recycling solution, aligning with your budget for optimal ROI.
Full-Process Environmental Compliance

Dual dust removal with activated carbon adsorption ensures zero secondary pollution. With emissions $\le$ 10mg/m³, the system fully meets the strictest environmental standards.
High-Efficiency & High-Purity Recovery

Multi-stage sorting (Magnetic, Air, Eddy Current, AI) achieves $\ge$ 99% iron purity and $\ge$ 97% non-ferrous recovery, maximizing the market value of recycled resources.
Professional Tailored & Stable Operation

One-stop turnkey service with PLC smart control and 860kW running power. Video monitoring and safety interlocks ensure low maintenance and long-term stable production.

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