Li-Ion Battery Recycling System | 1-1.5 t/h Modular Line

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ENERPAT Li Ion Battery Recycling System

ENERPAT Li-Ion Battery Recycling System is engineered for the safe, high-efficiency processing of spent lithium batteries, including cylindrical, prismatic, pouch cells, and small modules. Designed with a modular architecture, the line enables standalone operation of dual-shaft or quad-shaft shredders, while allowing sorting and full downstream systems to be added in phases to align with your budget and expansion plans.

With nitrogen inert protection and multi-layer safety controls, the system ensures zero explosion risk and stable throughput of 1–1.5 tons per hour. It delivers outstanding material recovery performance: ≥97% black mass recovery, ≥96% copper and aluminum recovery, and ≥98% steel casing recovery. Advanced impurity control guarantees black mass Al/Cu ≤1.5%, Cu purity with Al ≤2%, and Al purity with Cu ≤4%.

This solution reduces initial investment, maximizes ROI, and fully complies with global environmental and safety standards—making it ideal for lithium battery recyclers and manufacturers seeking scalable, cost-effective, and high-yield waste processing.

1–1.5 t/h Lithium Battery Processing Line
10,000-Ton Scale Standardized Modular System

Core Advantages

Engineered to Match Your Exact Requirements

Phased Procurement, Controlled Costs
Our modular, integrated design eliminates the need for a full investment upfront. Start with a standalone shredding unit and, as your business scales, gradually expand by adding sorting systems, exhaust gas treatment, and more—upgrading to a full-scale line. This approach precisely aligns with your budget and maximizes your return on investment.

Standalone Units for Flexible Choice
Our twin-shaft and four-shaft shredders are specifically engineered for lithium battery processing. They can be purchased and operated independently to meet basic size reduction needs. This low-entry solution efficiently handles lithium battery materials and is ideal for small to medium-scale operations.

Universal Material Compatibility, Stable Throughput
Focused on a core capacity of 1-1.5 t/h, our system processes a wide array of materials including cylindrical cells (18650/2170/4680), prismatic cells, blade batteries, pouch cells, and small modules—all after discharge. It’s a one-stop solution for diverse lithium battery feedstocks.

Multi-Level Protection with Safety as Priority
The system features nitrogen-inert shredding (maintaining oxygen levels ≤2%) and is equipped with comprehensive safety devices: temperature/pressure sensors, flame detectors, emergency fire suppression, and explosion relief panels. This ensures zero combustion or explosion risks throughout the process, providing complete peace of mind for lithium battery recycling.

Modular. Scalable. Complete.

One Integrated System for Lithium Battery Recycling

1–1.5 t/h Lithium Battery Processing Line

Core Equipment

Twin-Shaft Shredder

Primary shredding unit; processes lithium batteries into pieces of approximately 20*30mm for initial size reduction.

Quad-Shaft Shredder

Premium alternative to the twin-shaft model; interchangeable for enhanced processing effects and more uniform particle size.

Magnetic Separator

Extracts ferrous metals such as steel casings from mixed materials to eliminate impurities and protect downstream equipment.

Z-Type Separator

Density-based sorting equipment; precisely separates lightweight plastics from heavy metal fragments and battery powder.

Eddy Current Separator

Recovers valuable non-ferrous metals; efficiently separates copper and aluminum from crushed material with high purity.

Pulverizer

Fine grinding equipment; further reduces pre-sorted materials to a particle size of less than 1mm for deep purification.

Dust Removal System

Captures and filters dust generated during shredding and grinding; ensures a clean workshop and environmental compliance.

Electrical Control System

PLC intelligent control center; enables automatic linkage of all units and real-time monitoring for safe, stable operation.

Standalone Lithium Battery Shredders

Core Shredding Equipment Optimized for Lithium Materials – Stable, Efficient, and Ready for Independent Operation.

Twin-Shaft Shredder

Engineered as the cost-effective entry-level solution, our Twin-Shaft Shredder is tailored for lithium battery recyclers with limited initial budgets or standalone crushing needs. It efficiently reduces cylindrical, prismatic, pouch cells and small modules to a uniform size of approximately 20*30mm.

Key Highlight
Budget-Friendly | Standalone Operation | 20*30mm Particle Size

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Four-Shaft Shredder

Designed as the premium interchangeable alternative, the Four-Shaft Shredder delivers superior processing effects for complex, high-hardness lithium battery materials. Ideal for customers seeking upgraded shredding performance without full-line investment, it ensures more uniform particle size and can replace the twin-shaft model seamlessly.

Key Highlight
Interchangeable Upgrade | Superior Shredding | For Complex Materials

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Why Choose Us

Customized Modular Integration

10,000-ton/year standardized modular design, supports stepwise expansion from single shredder to full line, aligning with your budget and growth for optimal ROI.
All-Round Safety Protection System

Nitrogen inert protection (O₂≤2%) with multi-sensor monitoring, ensuring zero explosion risk and full compliance with lithium battery processing safety standards.
High-Efficiency Separation & High Purity Recovery

Multi-stage sorting achieves ≥97% black mass, ≥96% Cu/Al recovery, with ≤1.5% black mass impurities, maximizing resource recycling value.
Professional Tailored & Reliable Operation

One-stop turnkey solution with PLC intelligent control, low energy consumption, easy maintenance, and full environmental compliance for stable long-term operation.