Sharjah, UAE | EWS30 Wood Shavings Machine | After-Sales Service & On-Site Optimization | ENERPAT

ENERPAT Field Service Team Optimizes EWS30 Wood Shaving Line for Premium Horse Bedding in UAE

Providing complete lifecycle support is at the heart of ENERPAT’s global service promise. When an established timber and pallet manufacturing enterprise in UAE expanded its operations into commercial animal bedding, our after-sales engineering department immediately responded to conduct hands-on, on-site machinery optimization.

The client’s newly commissioned facility integrates a full-scale Wood Shaving and Bagging Equipment system, built around the heavy-duty EWS30 Wood Shavings Machine. Designed to process softwood timber into clean, dust-free animal bedding, the complete processing plant includes dual cutter shafts, an industrial Rotary Drum Dryer, a heavy-duty Trommel Screen (rotary drum sieve), and an automated Wood Shaving Bagging Press with heat sealing.

While the plant initially produced ultra-fine flakes ideal for small pet litter (under 0.5 mm in thickness), local commercial equine operations demanded a specific, higher-thickness flake—targeting 0.8 mm to 1.0 mm—to maximize moisture absorption and stall comfort.

On-Site Diagnostics & Mechanical Adjustments

During the dedicated after-sales service visit, ENERPAT field engineers evaluated the complete industrial wood shaver line under actual working conditions using local pine round logs ($1300\text{ mm}$ length, $25\text{--}30\text{ cm}$ diameter, $17\text{--}18\%$ pre-drying moisture content).

To adapt the log shaving mill to meet the strict market specifications for horse bedding, the technical team executed a systematic engineering adjustment on the workshop floor:

1. Precision Knife Protrusion Calibration:

   Engineers performed progressive knife-edge calibrations directly on the rotary cutter box, utilizing precision straightedge gauges to raise blade projection.

2. Cutter Shaft Arbor Elevation:

   In coordination with ENERPAT’s central R&D team, field engineers disassembled the primary cutter housing and installed precision $1\text{ mm}$ steel shims under the main cutter shaft bearings. Elevating the arbor structure optimized cutting angles and depth-of-cut engagement without overloading the main drive motor.

3. Trial Runs & Anti-Jamming Optimization:

   Following the mechanical shaft adjustments, the automatic wood shaver was test-run on raw pine timber. The trial successfully increased shaving thickness to 0.8 mm while simultaneously relieving log binding and timber wedging inside the cutting chamber.

Future Roadmap & Comprehensive Service Commitment

To ensure seamless long-term production and maximize plant profitability, ENERPAT’s technical team provided a structured post-service operational plan:

• Extended Full-Load Testing: Conducting a uninterrupted 1-to-2-hour trial run to verify continuous thermal stability and output consistency across the entire wood shaving line.

• Standard Operating Procedure (SOP) Video Tutorial: Delivering step-by-step video instruction covering precise shim installation and blade gap calibration for local plant operators.

• Secondary Line Technical Support: Providing engineered proposals and technical documentation for additional wood processing equipment, including specialized machinery for particleboard raw material preparation.

Reliable Machinery Backed by Global On-Site Support

Whether operating a standalone Wood Shavings Machine or a fully integrated Wood shaving and bagging equipment plant, ENERPAT ensures every installation delivers maximum efficiency and exact product specifications. Through responsive after-sales service, expert field engineering, and dedicated lifetime customer care, ENERPAT empowers recycling and timber-processing businesses worldwide to turn raw forestry materials into premium, high-value end-products.