Automotive Wire Harness Granulator

ENERPAT Automotive Wire Harness Granulator is focused on a processing system dealing with wasted car wire harness and recycling copper from insulated wire.
The wiring harness scraps usually includes different wire diameters, insulation types and irregular types. For recycling companies, strippng wires needs considerable manual labor and it’s diffucult to manage mixed volumes.
The Wire Harness Granulator seperates wasted wire harness from copper through shearing and tearing instead of manual action, providing a mechanical alternative.
According to the material condition and processing need, the whole system can be equipped with pre-shredding, fine granulation, vibrating screening, air separation, dust collection, and conveying equipment. ENERPAT can recommend a suitable configuration according to the type of automotive wiring harness, material condition, required capacity, and copper-plastic separation requirements.


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Product Video

Watch the Enerpat Copper Cable Granulator Video

The video demonstrates the processing of automotive wire harness scrap through a mechanical shredding, granulation, and separation system.

Waste automotive wiring is first prepared for processing. When the harness material is bulky or difficult to feed, a pre-shredding stage can be used to reduce its size before fine granulation.

The prepared wire then enters the granulation stage, where it is reduced into smaller particles before screening.

After screening, the material moves into the air separation stage. The heavier copper particles are separated from the lighter plastic insulation and collected separately.

The process demonstrates how several stages can work together to handle automotive harness scrap and prepare the recovered copper and plastic for further recycling.

Product Description

Automotive Wire Harness Granulator

The ENERPAT Automotive Wire Harness Granulator is designed around the practical requirements of automotive wire recycling.

It can be configured to process suitable auto harness wire, car wire harness, automotive wiring harness, automotive harness scrap, wiring harness scrap, and other copper-containing automotive wire.

Large or tangled harnesses can be difficult to feed directly into a granulator. For these materials, a double shaft shredder can be installed before the granulation stage to reduce bulky wire bundles into smaller and more manageable pieces.

The pre-shredded material then enters the fine granulation stage before moving through screening and air separation.

During air separation, differences in the physical properties of copper and plastic help separate the heavier copper fraction from the lighter plastic insulation.

A dust collection system can also be integrated when required to manage fine particles generated during shredding, granulation, and screening.

Conveyors can be used to connect the different processing stages, creating a continuous material flow and reducing manual handling.

Product Applications

Automotive-Wire-Recycling

Industrial-Wire-Scrap

End Products

Product Details

6 Key Core Advantages

Optional Pre-Shredding for Bulky Harness Scrap

Large, long, or tangled automotive harnesses may not be suitable for direct feeding into the fine granulator.
A double shaft shredder can be installed at the front of the system to reduce bulky harness material into smaller pieces.
The pre-shredded material can then be transferred to the granulation stage for further size reduction.
Whether pre-shredding is required depends on the material condition, feed size, and required processing capacity.
Fine Granulation for Copper-Plastic Separation

After pre-shredding, the wire material enters the fine granulation stage.
The granulator further cuts the prepared wire into smaller particles, creating suitable conditions for screening and copper-plastic separation.
ENERPAT's copper wire recycling system can be configured to produce particle sizes below 3 mm for downstream separation.
The final particle size depends on the wire construction, feed material, and processing requirements.
Vibrating Screening for Stable Material Flow

After granulation, the material passes through a vibrating screening stage.
The screen helps distribute the granulated material evenly and provides a more consistent feed to the air separation system.
ENERPAT's copper wire recycling system uses a 304 stainless steel and Q235B vibrating screen approximately 1,200 mm wide, with an adjustable amplitude of 3–8 mm. This stage helps maintain a stable material flow between granulation and separation.
Air Separation of Copper and Plastic

The purpose of an automotive wire recycling system is not simply to reduce wire size.
After granulation and screening, the material enters the air separation stage. The air separator uses differences in the physical properties of copper and plastic, particularly their weight and aerodynamic behavior, to separate the heavier copper fraction from the lighter plastic insulation.
Dust Collection During Processing

Cable shredding, granulation and screening can generate fine particles. An integrated dust collection system can be added to airborne material and keep the processing area more controlled.
This is particularly useful when the granulation line is running continuously and multiple processing stages are operating.
Connected Material Flow

Conveyors can be installed between the shredding, granulation, screening, separation and collection stages.
This reduces manual handling and allows different parts of the recycling process to work as one connected line.

SUBMIT

Design & Product Story

Automotive wiring contains valuable copper, but recovering that copper from vehicles is not always as simple as stripping individual wires. A vehicle wiring harness may contain different wire diameters, insulation materials, multi-core sections, bundled wires, and irregular lengths. For operations handling larger quantities of harness scrap, manually stripping every wire can become time-consuming and labor-intensive.
The ENERPAT Automotive Wire Harness Granulator was developed around this practical recycling challenge. Instead of processing each wire individually, the system mechanically reduces the harness material and then separates the copper from the plastic insulation through granulation, screening, and air separation.
For a recycling business, the goal is not simply to install a granulator. The more important objective is to establish a practical processing system that can handle actual automotive harness scrap, reduce manual handling, and produce separately collected copper and plastic fractions.

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Why Choose Us

Strategic facilities and warehouses in Ohio ensure rapid regional equipment shipping, local technical consultations, and dependable component availability for your Automotive Wire Harness Granulator.

Local US Warehouses
Standard configurations and key spare parts are kept directly in US inventory, eliminating long manufacturing lead times and ensuring your Copper Cable Granulator is deployed with minimal delay.

Ready in Stock for Fast Shipping
Engineered with UK technology standards and high-grade industrial components, the equipment is 100% CE and ISO certified to guarantee total operator safety and durable performance for high-volume scrap processing.

CE & ISO Certified Quality
Backed by factory equipment warranty, professional on-site commissioning by US engineers, and 24/7 remote technical assistance, we keep your Car Wire Harness Granulator running smoothly with maximum uptime.

Industry-Leading Warranty & Support

FAQs

01. Can ENERPAT Test My Automotive Wire Harness Scrap Before Recommendation?
Yes.

Customers can provide photos, videos, material specifications, or samples of their automotive wire harness scrap for evaluation.
ENERPAT can assess the material characteristics and recommend a suitable processing configuration based on the wire type, material condition, required capacity, and separation requirements.
For automotive harness scrap with complex or mixed constructions, material testing can help determine the appropriate system configuration.
02. Can the Automotive Wire Harness Granulator Process Different Wire Sizes?

The system can be configured for suitable automotive wires with different constructions and sizes.
Automotive harness scrap can vary significantly between vehicles and dismantling operations. Wire diameter, insulation type, multi-core construction, and material condition can all affect the equipment configuration.
For this reason, ENERPAT recommends providing actual material information before selecting the complete recycling system
03. Do Large Automotive Wiring Harnesses Need Pre-Shredding?

Not necessarily.
If the automotive wire harness is relatively small and easy to feed, a separate pre-shredding stage may not be required.
For bulky, long, tangled, or difficult-to-feed harness scrap, a double shaft shredder can be installed before the granulator.
The need for pre-shredding depends on the actual material condition, feed size, and required processing capacity.
04. What Warranty and After-Sales Support Does ENERPAT Provide?

ENERPAT provides a 1-year warranty for the complete machine together with technical support after installation.
Depending on project requirements, ENERPAT can provide equipment guidance, installation support, commissioning assistance, and operator training.
Technical assistance is also available for equipment operation, troubleshooting, and maintenance requirements.
05. Is the Automotive Wire Harness Granulator Available from Stock in the U.S.?

Some ENERPAT copper wire recycling equipment is available through the company's Ohio facility. Actual availability and delivery time depend on the selected equipment configuration and current inventory. Complete automotive wire recycling lines and customized projects may require a project-specific production and delivery schedule.
Customers can provide their material type and expected processing capacity to check the appropriate configuration and current availability.

Technical Data Sheet

Model	WG-400S	WG-600S	WG-800S
Motor Power	27 kW / 36.2 HP	41 kW / 55.0 HP	90 kW / 120.7 HP
Cables Range	< 20 mm / < 0.79 in	0.2–20 mm / 0.008–0.79 in	0.2–30 mm / 0.008–1.18 in
Machine Size	4400×2700×2450 mm / 173.2×106.3×96.5 in	5000×3000×2500 mm / 196.9×118.1×98.4 in	11500×9500×2300 mm / 452.8×374.0×90.6 in
Machine Weight	2,500 kg / 5,512 lbs	4,000 kg / 8,818 lbs	7,000 kg / 15,432 lbs