Waste Foam Baler | Horizontal Mattress Foam Baler

You are here: ENERPAT Home » Waste Foam Baler

ENERPAT HBM120-110130 waste foam baler
Also known as: foam baling press, foam compactor machine, mattress foam baler, horizontal foam baler, semi automatic baler, closed door baler, hydraulic foam baler

The ENERPAT HBM120-110130 waste foam baler is a heavy-duty horizontal foam baler engineered for compressing bulky and elastic materials such as mattress foam, PU foam, sponge, and upholstery foam. Powered by a 120-ton hydraulic system, this foam baler machine delivers high-density, stable bales (up to 1150–1250 kg), making it ideal for reducing volume and transport costs.

As a semi automatic baler with a robust closed door baler design, it ensures safe operation and consistent compression results, even when handling difficult, expandable materials. This hydraulic foam baler is widely used by mattress recyclers, foam manufacturers, and waste processing facilities looking for a reliable foam baling press or foam compactor machine to improve recycling efficiency and material handling.

waste foam baler

mattress foam baler

semi automatic baler

closed door baler

Get A Quote

Challenges & Solutions

Material Testing

Product Details

Design Concept

Why Choose Us

Key Challenges & ENERPAT Solutions

Foam waste is notoriously difficult to manage due to its bulky size, low density, and strong rebound properties, leading to high storage pressure, inefficient transport, and unstable processing results. The HBM120-110130 waste foam baler is specifically designed to solve these challenges, delivering high-density, stable bales for efficient foam recycling operations.

Bulky Foam Takes Up Too Much Space
Loose mattress foam and sponge quickly fill up warehouses. This foam compactor machine reduces volume by up to 80–90%, freeing up valuable storage space.
High Transport Costs for Low-Density Materials
Shipping uncompressed foam is inefficient and expensive. The foam baler machine produces dense, heavy bales (up to 1250 kg), maximizing truck load efficiency.
Foam Rebounds After Compression
Elastic materials like PU foam tend to spring back. The closed door baler structure ensures strong containment, while multi-wire tying maintains stable bale shape.
Difficult Handling and Stacking
Loose foam is hard to manage and stack safely. This horizontal foam baler creates uniform bales that are easy to transport, stack, and store.
Inconsistent Bale Density Affects Resale Value
Buyers prefer compact, high-density bales. With a 120-ton hydraulic foam baler, operators achieve consistent compression for better downstream pricing.
Labor-Intensive Processing
Manual handling of foam waste increases labor costs. As a semi automatic baler, it simplifies operation while maintaining high throughput (up to 6 bales/hour).
Limited Versatility Across Foam Types
Different foam materials require adaptable solutions. This foam baling press handles mattress foam, PU foam, sponge, and upholstery foam with ease.

Material Testing

Product Details

Overall Structure

Engineered with an integrated frame design, this horizontal foam baler minimizes on-site installation work while enhancing structural stability. Built from reinforced, high-strength steel, the machine ensures long-term durability and reliable performance under continuous heavy loads.
Hydraulic System

The advanced hydraulic system delivers powerful and consistent compression, making this hydraulic foam baler highly efficient for dense foam baling. Equipped with premium motors, pumps, and valves, it supports stable, round-the-clock operation in demanding recycling environments.
Electrical System

A precision-controlled system powered by Siemens PLC and Schneider Electric components ensures accurate operation and easy control. This foam baler machine is designed to maintain stable performance with minimal downtime, meeting international safety and quality standards.
Safety Protection System

Multiple safety mechanisms are integrated to protect both operators and equipment, including overload protection and automatic shutdown functions. Emergency stop features and secure operation design make this semi automatic baler safe and dependable for daily industrial use.

Technical Specifications

HBM120-110130

Parameter	Metric	US Imperial / American Standard
Press Force	120 Metric Tons	132.28 Short Tons (US Ton)
Bale Size (W × H)	1100 × 1300 mm	43.31 × 51.18 inch
Bale Weight	1150–1250 kgs	2535.32–2755.78 lbs
Motor Power	37 kW	49.62 HP
Processing Capacity	6 Bales / Hour	6 Bales / Hour
Machine Dimension (L × W × H)	10 × 1.85 × 3.5 m	32.81 × 6.07 × 11.48 ft

Design Concept & Product Story

The HBM120-110130 waste foam baler was not designed in isolation—it was built from real challenges faced on recycling floors. We worked closely with mattress recyclers and foam processors who struggled daily with bulky, low-density foam, rising transport costs, and unstable bale results.

These insights shaped the concept of a more powerful and reliable foam baler machine—one that could handle highly elastic materials without rebound, deliver consistent high-density output, and operate efficiently in continuous production environments. From structural design to hydraulic performance, every detail of this horizontal foam baler was engineered to solve these specific problems.

After multiple rounds of testing and real-world validation, the result is a semi automatic baler that combines strength, stability, and practicality—helping customers turn difficult foam waste into manageable, high-value bales.

Get A Quote

Why Choose Us

Proven Performance in Foam Recycling

Engineered specifically for foam waste, this waste foam baler delivers stable, high-density results, trusted by mattress recyclers and foam processors worldwide.
Heavy-Duty Design for Long-Term Operation

Built with reinforced structure and a powerful hydraulic system, this foam baler machine ensures reliable, continuous performance in demanding recycling environments.
Flexible Integration into Recycling Lines

This horizontal foam baler can be seamlessly integrated into a complete mattress recycling line, improving overall efficiency and material handling.
Global Support from Enerpat

Backed by Enerpat's global service network and industry expertise, this semi automatic baler ensures professional support from installation to long-term operation.

Enerpat is a global company specializing in waste-recycling and disposal solutions, with a mission to help customers build a better, more sustainable world. We are a leading global provider for municipal and industrial clients, helping them recycle and dispose of waste, reduce costs and consumption, and create more value.

We focus on separators, shredders, balers, shears, and disposal equipment for a wide range of recycling needs. Enerpat believes that “Quality Changes the World.” We deliver the industry’s highest levels of quality and service. Choosing Enerpat means choosing trust and value.

Get To Know Us

Products

Contact Us

Tel:+1 (909)-996-3687
Tel:+1 (909)-996-3563
Email:info@enerpatrecycling.com

About Us

About Us | News | Contact ENERPAT | Product