Multi-Core Power Copper Wire Separator

Multi-core power copper wire is commonly used in electrical installations amd industrial eqiupments. When thsese cables are removed during upgrading and maintainence, the copper inside still has its value. The difficulty in recycling is seperating the copper from the insulation and reducing manual work, without influencing the efficiency.
The ENERPAT Multi-core Power Copper Wire Separator is designed to help recycling businesses process insulated copper cables through material separation. Depending on processing reqiurements, the system can be configured with feeding, shredding or granulation and separation.
For U.S. buyers, ENERPAT has a local team and facility in Ohio to support equipment consultation. Reqiured equipment may be available from stock, subject to the machine configuration and current inventory.


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Product Video

Watch the Enerpat Copper Cable Granulator Video

The video should show how insulated copper cable moves through the recycling process, from feeding and size reduction to copper-plastic separation. This allows buyers to assess whether the process is suitable for their feedstock and gives them a clearer view of the equipment layout.

Product Description

Multi-Core Power Copper Wire Separator

Multi-core power cables can vary in conductor size, number of cores, and insulation material. Insulated copper cables used in building power distribution, electrical systems, industrial facilities, and equipment manufacturing.

The ENERPAT copper wire recycling system uses mechanical processing to reduce insulated cable into smaller material fractions, allowing copper to be separated from plastic insulation. , the line can incorporate a pre-shredder for suitable larger or tougher cables, followed by granulation and separation equipment.

Advantages of The Multi-Core Power Copper Wire Separator

01. Designed Around Multi-core Insulated Copper Cable

Multi-core cables contain multiple insulated conductors. They can differ considerably from single-core wire. Evaluating the cable's diameter, core arrangement, and insulation can determine the appropriate feeding and size-reduction approach.

02. Reduce Dependence on Manual Stripping

When a recycling operation needs large volumes of insulated cable, manual stripping will reqire much labor. So the mechanical processing reduces the cable into smaller pieces for subsequent seperation. The effect depends on the types of cable, volume and the processing setup.

03. Pre-shredding Options for Suitable Cables

For lager or tough cables reqiure the additional size-reduction process before granualtion. When the Where the feedstock and process requirements justify it, a pre-shredder can be considered as part of the line.

04. Separate Copper from Plastic Insulation

After the size-reduction, the copper and plastic insulation will be processed through a suitable stage. The copper wire recycling eqiupment can be used as a part of air seperation. The final seperation effect will be influence by feedstock condition, particle size and setup.

05. Select Equipment Based on the Actual Feedstock

The multi-core power copper wire includes cables with different diametes, arrangements, and insulation structures. The eqiupment recommendation should begin with the practical material. The pictures about cables, size, and sample condition testing , and daily processing volume can help ENERPAT with estimating suitbale configuration.

Product Applications

Single-Core Power Copper Wire

Multi-Core Power Copper Wire

End Products

Processing requirements vary from one multi-core power cable to another. Before selecting a Multi-core Power Copper Wire Separator, share your cable details with ENERPAT, so the equipment configuration can be evaluated from your actual material and needs.

Send us your cable photos or sample details, approximate dimensions, insulation type, and estimated daily processing volume. Our team can review the information and discuss a suitable copper wire recycling solution.

Contact ENERPAT to discuss your multi-core power copper wire recycling project.

Product Details

DETALES

Optional Pre-Shredding for Tangled Multi-Core Power Copper Wire

Large, long, or tangled automotive harnesses may not be suitable for direct feeding into the fine granulator.
A double shaft shredder can be installed at the front of the system to reduce bulky harness material into smaller pieces.
The pre-shredded material can then be transferred to the granulation stage for further size reduction.
Whether pre-shredding is required depends on the material condition, feed size, and required processing capacity.
Fine Granulation for Copper & Insulation Liberation

After pre-shredding, multi-core power copper wire enters the fine granulation unit. The granulator shears the cable material into tiny granules, fully detaching copper conductors from plastic insulation to create ideal conditions for sorting. ENERPAT recycling lines can be calibrated to produce granules smaller than 3 mm for downstream separation. The final particle size is adjustable according to the wire construction, incoming scrap type and separation requirements.
Vibrating Screening for Consistent Material Distribution

Once granulation completes, the mixed copper-plastic granules pass through the vibrating screening station. This screen evenly spreads out granular feed and stabilizes material delivery to the air separation unit. ENERPAT adopts a 1200 mm wide vibrating screen built with 304 stainless steel and Q235B carbon steel, featuring adjustable amplitude ranging from 3–8 mm. It eliminates uneven feeding and bridges material flow between granulation and gravity separation.
Air Gravity Separation of Copper and Plastic

The core objective of this multi-core copper wire recycling solution is to recover clean copper granules. After granulation and screening, mixed particles flow into the air separator. It leverages the density difference between heavy copper and lightweight plastic insulation, sorting copper concentrate from plastic fragments via controlled airflow and aerodynamic properties.
Central Dust Collection for Continuous Operation

Shredding, granulation and screening of multi-core power copper wire generate fine airborne dust. A matched dust collection system captures flying particulates, maintaining a tidy, compliant working area. This subsystem brings notable benefits for continuous 24-hour running when multiple processing stages operate simultaneously.
Interlinked Conveyor Material Transport

Conveying equipment links shredding, granulating, screening, separation and material collection modules together. It minimizes manual material handling and connects every processing stage into one fully automatic continuous recycling line.

SUBMIT

Design & Product Story

Recycling copper from multi-core power cable is not simply about shredding the material. These materials should be processed into the seperated size. Different processing stages need suitable connection ,and then recover valued copper from insulation materials.
That is why material assessment should come before equipment selection. By reviewing the cable type and the customer's operating requirements, ENERPAT can help determine whether pre-shredding is needed and which supporting systems should be considered. The goal is to develop a practical processing arrangement for the customer's material, available space, and operating needs.

Get A Quote

Why Choose Us

ENERPAT has a U.S. operation in Ohio to support customer communication, equipment consultation, and project coordination. Buyers can discuss their cable recycling requirements with the local team.

U.S. Local Team and Ohio Facility
Selected ENERPAT equipment may be available from U.S. stock. Delivery timing depend on the machine model, configuration, and current inventory.

Selected Equipment May Be Available from Stock
Installation, commissioning, and operator training requirements can be discussed during project planning.

Installation and After-sales Coordination
Backed by factory equipment warranty, professional on-site commissioning by US engineers, and 24/7 remote technical assistance, we keep your cable granulator recycling machine running smoothly with maximum uptime.

Industry-Leading Warranty & Support

FAQs

Q1. Can ENERPAT test our multi-core power copper cable before we purchase the equipment?

Yes. Before equipment selection, material assessment and sample testing can be discussed. Provide cable photos, approximate dimensions, insulation details, and expected processing volume. The actual sample-testing arrangement should be confirmed with the ENERPAT team.
Q2. Does ENERPAT have copper wire recycling equipment in stock in the United States?

Selected equipment may be available from ENERPAT's U.S. operation in Ohio. Stock availability depends on the model, configuration, and current inventory. Please confirm the availability of the equipment with your order.
Q3. Can ENERPAT assist with installation and operator training?

Installation, commissioning, and operator training can be discussed as part of the project. Buyers should confirm the support requirements with ENERPAT before finalizing the order.
Q4. What warranty is provided for the equipment?

ENERPAT's general copper wire granulator information states a one-year warranty for the complete machine. Warranty coverage and terms for the equipment being quoted should be confirmed in the formal quotation and warranty documentation.
Q5. Can replacement parts be supplied if the machine requires maintenance?

Replacement-part requirements can be discussed with ENERPAT when selecting the equipment. Buyers should confirm the parts list, availability, and ordering arrangements for their specific configuration to support maintenance planning and reduce the risk of unnecessary downtime.

Technical Data Sheet

Model	WG-400S	WG-600S	WG-800S
Motor Power	27 kW / 36.2 HP	41 kW / 55.0 HP	90 kW / 120.7 HP
Cables Range	< 20 mm / < 0.79 in	0.2–20 mm / 0.008–0.79 in	0.2–30 mm / 0.008–1.18 in
Machine Size	4400×2700×2450 mm / 173.2×106.3×96.5 in	5000×3000×2500 mm / 196.9×118.1×98.4 in	11500×9500×2300 mm / 452.8×374.0×90.6 in
Machine Weight	2,500 kg / 5,512 lbs	4,000 kg / 8,818 lbs	7,000 kg / 15,432 lbs